Innovative solutions designer

Assembly by plastic deformation

Assembly by plastic deformation
IMG_20210608_183303

NOTRE CLIENT

The client is an automotive subcontractor based in the west of France. It specialises in the manufacture of sandwich parts with acoustic features.

Le projet et ses enjeux

Make a workstation scalable by integrating a collaborative robot in phase 2.

Des objectifs ambitieux

Realization of the assembly of parts by crimping with a target of 0 scrap and a cycle time of 25 seconds.

LA SOLUTION
SERAAP

Break down operations into 3 phases and 2 operators. Study the ergonomics of the workstation, and in particular the layout of the parts, using virtual reality. The operators were able to handle the parts virtually and arrange them in 3D. The height of the workstation is electrically adjustable to suit all staff sizes. Control of each operation is automated with counters on the bins (compliant parts and rejects).

PRODUIT

4 independent sheet metal riveting stations.

BESOIN

Ensuring the repeatability of the assembly process by maintaining a steady production rate thanks to a highly ergonomic workstation.

PARTICULARITÉS

Electrically adjustable height of lifting station. Ergonomic positioning with markers. Automated forming operations with predefined force torques.

FONTIONNALITÉS DÉVELOPPÉES

Integration of oleopneumatic presses. Camera control of 100% of parts produced.

LOUIS

PRÉSIDENT DE SERAAP

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